DC Furnace Online Monitor

The system is an easy to handle tool for optimization of important EAF system parameters.

Principles
  • Complex system, which allows a very efficient melting process (long arcs, high currents).
  • Based on two regulating circuits for DC: inner loop for fast current regulation and outer loop for arc voltage regulation.
  • To guarantee a higher transparency of the DC furnace regulating system BSE developed the DC Furnace Online Monitoring system
Concept
  • The system displays online two adjustable diagrams.
  • The actual operating points are displayed and stored.
  • Different melting periods can be evaluated as well as complete heats.
  • A further offline evaluation of the diagrams is possible.
  • The U/I-diagram displays the operating points of the DC side.
  • The P/Q-diagram displays the operating points of the AC side in front of the transformer.
  • The resulting point clouds visualize the dynamic operating behaviour of the melting process.
  • The form of the clouds related to the characteristic diagrams directly allows to assess the regulating accuracy or the efficiency of the operating profile and thus indicates the potentials for an optimization of the system.
Advantages
  • Follow-up of operating profile, active power input, power on time, kWh/t, panel lifetime, roof lifetime.
  • The regulating reserve of the DC voltage can easily be evaluated and optimized .
  • Setpoint deviations can easily be uncovered.
  • The distribution width of the point cloud directly shows the regulating accuracy.
  • The minimum firing angle can be seen easily in the P/Q diagram as well as the efficiency of the operating points (cos Phi).

Reference List DC Online

Success Story AnnJoo
DC Online
It's always good to have an eye in your furnace